The team of experts at our company has been performing overhauls on all types of conventional and CNC machine tools (lathes, milling machines, machining centers, band saws, grinders, bending machines, punches, presses, and more) for many years.
During
many years of intensive use of machine tools, the parts of the machine tools are prone to wear. On such machines, precision and reliability are lost in the production process, errors often appear on the product, and there are frequent downtimes that increasingly increase the cost of production on such machines. Overhauling and retrofitting machine tools brings many benefits to the owner. The occurrence of rejects is reduced, production cycles are shortened, and the cost incurred due to machine downtime is minimized, while labor productivity is also increased. By overhauling, retrofitting, and rebuilding older machine tools, they are brought to the technological level of completely new machines.
A detailed machine tool overhaul includes:
- Grinding the machine's slideways
- Replacement of bearings, gearbox reducers, pulleys and belts, lead screws, nuts, and drives
- Detailed laser geometry of the machine
- Replacement of hydraulics
- Replacement of the impulse lubrication system
- Installation or replacement of CNC machine control together with programming and parameterization (we mainly install numerical controls from Siemens, Heidenhain, and Fanuc)
- Installation of tool changers
- Installation or replacement of measuring systems (digital position readers, rotary encoders, and linear measuring systems) from Heidenhain or Siemens
- Replacement of the machine's electrical installations with limit switches and microswitches
- Wiring and assembly of electrical cabinets
- Programming and parameterization of the PLC
- Optimization of drives and regulators
- Testing and control of operational correctness
- Preparation of complete documentation on the work performed and the installed items
All work is carried out in the shortest possible time according to the actually determined necessary interventions on the machine, and all by prior agreement. The overhaul and retrofitting of machines are carried out in production halls directly at the company's headquarters or in the client's production facilities. We recommend the location for the execution of the overhaul and retrofitting of the machine where it is possible to minimize labor costs as well as handling, transport, and customs costs.
In addition to overhaul, retrofitting, and rebuilding services, we also provide all types of service
and upgrades of electronic and mechanical equipment on machine
tools, as well as partial machine overhauls. According to your needs and
requirements, we are able to carry out complex machine modifications so that
they fully meet your needs. We can offer you the installation and
programming of the machine's PLC, a complete tool change system, a
pallet change system, rotary tables with one or
more axes, rotary machine heads, etc.
We provide a warranty for all completed work, and within and outside the warranty period,
we offer service and maintenance services for your machine tools.
Do you have a machine that needs service or retrofit?
Our team of experts has many years of experience in servicing, retrofitting, or overhauling various types of machine tools. Whether you need an urgent repair, modernization of existing equipment, numerical controls, or a comprehensive overhaul, we are at your service.
Contact our experts for service and retrofit
